Advantages of CNC machining
The fourth industrial revolution is about faster speed, higher efficiency and stronger sustainability. In this context, automated CNC precision machining will continue to play a key role in manufacturing activities and promote the innovation of modern machining equipment such as CNC lathes. Among them, closed door machining is one of the advantages of CNC machining.
As the culmination of this high-paced activity, precision CNC machining methods will provide companies with a competitive advantage. On that note, let’s take a look at the various advantages it offers:
1.Zero defects and greater accuracy
Because precision CNC machining equipment operates autonomously and without any human intervention, they eliminate the possibility of human error creeping into the manufacturing process and causing defects. Through advanced management processes and software programs, CNC machining equipment can provide higher accuracy without any defects.
In addition, the program remains virtually unchanged throughout the production process, running cycle after cycle, which also maintains the consistency of the final product. Moreover, the machine can run for long periods of time without any interruption without affecting the quality of the parts produced.
2.Faster and more efficient production
When using high-speed CNC equipment such as CNC lathes and machining centers, we can run at the highest speed the equipment allows. These machines can run 24 hours a day, 7 days a week with no fatigue, no breaks, and no compromises. Such equipment, coupled with the fact that the machine is still able to maintain a high degree of accuracy without wasting any material resources, makes CNC machining one of the best ways to produce fast, efficient and scalable products.
3.Safer production
CNC processing equipment isolates machines from people. Compared with manual operation, CNC processing greatly reduces the risks for operating employees. These machines can operate automatically according to a program without direct operator intervention, thus limiting the potential for accidents and reducing risk to operator life and limb. Modern CNC machine tools are very powerful and can automatically change tools. Even if the design changes, it can be initiated by changing the software without having to bring machines or people into contact.
Human intervention is therefore limited to a supervisory role, allowing operators to monitor the execution of software programs and prevent problems from occurring through protective shields, minimizing the need for involvement and making the operator and site safer.
4.CNC processing reduces production costs
This is because precision machining of parts using CNC machining equipment can significantly reduce production costs. First, it increases the efficiency and scalability of production and assembly without causing material waste. Likewise, it reduces energy consumption and saves on these recurring operating costs. At the same time, it also significantly reduces any financial risk arising from an accident. All in all, CNC turning and milling can significantly reduce machine shop costs.
5.Faster assembly
Various types of automatic CNC processing equipment can significantly reduce the number of front-line operating employees. One worker can operate 3-5 processing equipment at the same time. This allows the machining factory to transfer human resources to the assembly line to improve the efficiency of the manufacturing unit. It is known that manual assembly lines are more efficient in high-production environments, and product assembly is very complex and must rely on manual assembly by workers. In addition, high-precision parts allow for seamless assembly between parts, which allows assembly lines to move quickly.
6.CNC processing produces almost no waste
CNC machines run on software programs that are iteratively optimized to develop the best way to turn parts without waste. Such code can also be simulated to check the effectiveness of the hypervisor before it is implemented.
Additionally, because all precision milling machines run on repeatable software programs that use fixed cutting tools along fixed paths, available raw materials can be utilized intelligently. Therefore, most highly advanced machining centers can help machine shops significantly reduce waste.
7.Reduce energy consumption
Industries such as oil and gas, petrochemicals, aerospace, automotive, etc. are already known as energy-intensive industries. However, CNC machining can make parts in these industries extremely precise and reliable, which can significantly reduce the energy consumption of operating these energy-intensive industries, thereby saving more energy.
It is obvious that precision parts produced by various types of CNC machining are far superior to precision parts produced manually. More importantly, CNC precision machining has a series of additional advantages that can provide machine shops with a competitive advantage and help them stay ahead by leveraging their differentiation advantages such as high quality, zero defects, and low environmental impact.