Advantages and applications of 5 axis CNC machining
CNC (Computer Numerical Control) 5 axis machining is a high-precision machining technology that can achieve engraving, milling, drilling and cutting in any direction in three-dimensional space. Keller machining has a state-of-the-art machine shop with a variety of machine tools, including several 5 axis machining centers.
CNC 5 axis machining uses machine tools with five rotational axes (including X, Y and Z axes) and two rotary axes (commonly referred to as A and B axes). The A and B axes rotate along the X and Y axes, respectively, allowing the machining tool to operate the workpiece from different angles and directions. This method can achieve higher-precision machining while reducing the need for multiple clamping and repositioning, thereby improving machining efficiency.
Advantages of 5 axis CNC machining
1.Improve machining accuracy: Five axis machining can reduce errors through more precise machining angle control, thereby improving machining accuracy.
2.Reduce processing time: Five axis machining can complete complex processing tasks on a single fixture, reducing the number of re-clamping and repositioning, saving time and costs.
3.Improve processing efficiency: Five axis machining can complete multiple curved surfaces in one clamping and positioning, which greatly improves processing efficiency.
4.Increased processing range: Five axis machining can process curved surfaces, polygons and complex-shaped objects, expanding the processing range and improving processing flexibility.
5.Improve workpiece quality: Five axis machining can reduce surface defects and improve workpiece quality through more precise processing angle control and fewer clamping times.
Application fields of 5 axis machining
5-axis machining technology can be widely used in various fields of manufacturing, including aerospace, automotive, medical, electronics, shipbuilding, etc. Here are some common five axis machining applications:
1.Aircraft parts: 5 axis machining can produce aerospace parts with complex geometries, such as aircraft engine blades, aerospace instruments and parts.
2.Auto parts: Five axis machining can produce complex parts such as automobile engine crankshafts, camshafts, and cylinder blocks.
3.Medical instruments: Five axis machining can produce high-precision parts for medical instruments, such as surgical instruments, artificial joints, etc.
4.Electronic components: 5 axis machining can produce high-precision electronic components such as semiconductors and microelectronics.
5.Molds and models: Five axis machining can produce complex molds and models, such as car models, ship models, etc.
Ship parts: 5-axis machining can produce complex ship parts, such as ship propellers, propellers, etc.
time and materials
A CNC machine is a computer-controlled, automated tool that carves objects out of blocks of material. The most basic machines can use one type of cutting tool to complete a job; more advanced equipment can use multiple tools and perform complex operations, such as cutting profiles into pieces so that they interlock perfectly when assembled. There are many different types of CNC machining services available. For example, there are horizontal (or flat) machines that drill parts out of solid parts by moving them into space as they are cut, and there are vertical devices that mill metal castings as they rotate about their axis.