Basic Introduction to Medical Customized Production
In today’s medical field, medical customized production plays an important role. With the continuous advancement of science and technology, the medical industry’s demand for personalization and precision is growing, and medical customized production has emerged. It covers the entire process from design to manufacturing, combining advanced technology with strict quality standards to provide patients with better quality and more efficient medical solutions. This guide will explore in depth the application, advantages and future development trends of medical customized production in the medical industry.
1.Importance of medical customized production
The medical industry has extremely high requirements for quality and safety, and medical customized production is the key to meeting these requirements. The ISO 13485 standard provides clear specifications for the manufacturing quality management system in the medical industry, ensuring the quality and safety of medical customized production. In the medical field, CNC machining and 3D printing, the two core customized manufacturing technologies, play a vital role and provide strong technical support for the development of the medical industry.
2.Technology used in medical manufacturing
CNC machining
In medical manufacturing, CNC machining technology is mainly used to process metal materials. Most orthopedic implants use cobalt-chromium alloys and titanium alloys, while stainless steel is often used to manufacture temporary implants and surgical equipment and tools. CNC machining technology has extremely high precision and can achieve a machining tolerance of ±0.05 mm. Five-axis milling technology can also process extremely complex shapes and contours.
3D printing
3D printing technology is mainly used in the manufacture of products made of materials such as plastics, resins and elastomers. Metal direct laser melting and sintering technology can be used to print metal products, and multi-color and multi-material jet printing technology is often used to manufacture complex medical products such as artificial organs and surgical planning models. Different 3D printing technologies have different precision and applicable materials, providing more options for medical customized production.
3.Application of medical customized production
1.Personal medical devices
Personal medical devices occupy an important position in the customized production applications of the medical industry. Since each person’s physical condition and medical needs are different, personal medical devices require highly personalized customization. Medical customized production can meet the differences in material selection, size specifications and design requirements of personal medical devices such as implants, orthotics, prostheses and bionics products.
2.General equipment and devices
CNC milling technology has become an ideal choice for mass production of general medical equipment and devices due to its high-speed processing, high scalability and excellent repeatability. At the same time, it also has great advantages in manufacturing replacement parts for medical mechanical equipment.
3.Prototyping
Medical customized production can efficiently create medical product prototypes for testing, clinical trials and evaluation, sales demonstrations and feedback collection. CNC machining and 3D printing technologies have demonstrated excellent performance in the prototyping process.
4.Research
The medical industry has extremely high requirements for precision and requires rigorous research, training and testing. Medical customized production plays an important role in surgical planning and medical training and research. Doctors can use 3D printing technology to make accurate replicas of patients’ organs for simulation practice, improving the accuracy and safety of surgery. At the same time, artificial organ models also provide researchers with valuable research tools.
4.Advantages of customized production in the medical industry
1.Versatility
Medical customized production can flexibly meet diverse needs. In terms of materials, it can process a variety of materials such as titanium, stainless steel, ABSi M30i, PPSF, resin, etc.; in terms of size, it can produce products of different sizes from a few millimeters of implants to complete adult prostheses; in terms of design complexity, it can manufacture a variety of products from simple scalpels to complex organ models.
2.Customization
The flexibility of medical customized production enables it to meet the customization requirements of the medical industry. Everyone’s body and medical needs are different, and customized production can produce products that meet the exact needs of different patients.
3.Speed
In the medical field, speed is crucial. The medical customized production process can quickly promote innovation and creation, and in case of emergency or special needs, it can transform ideas into actual products in a very short time.
Summary
To sum up, medical customized production has an irreplaceable position in the medical industry. It brings huge advantages to the medical industry with its high degree of personalization, precision and efficiency. With the continuous advancement of technology, medical customized production will continue to play an important role and provide patients with better quality and more efficient medical solutions.