XavierImportance of CNC Machining Aluminum
What makes CNC machines so unique and so widely used in a variety of industries? This question is often asked by product designers who want to turn their product ideas into reality, and the answer goes beyond the high accuracy and precision provided by CNC machines.
Accuracy and precision are undoubtedly essential criteria when choosing any machining technology. But what distinguishes CNC machines from other machining technologies is that they are compatible with a wide range of engineering materials, including aluminum. But just because CNC machines have simplified aluminum machining does not mean that aluminum parts are easier to manufacture than before. There are many aluminum grades (or alloys) on the market today, and the success of your project depends on your choice of the most suitable aluminum alloy for your project. This article introduces seven common aluminum materials currently on the market, including their characteristics, advantages, and suitability for different design requirements. It will serve as a guide to help you make the right choice for your project.
1.Some Advantages and Disadvantages of Aluminum Alloys for CNC Machining
1）Here are some advantages of aluminum for CNC machining:
①Good Machinability
Aluminum is easier to machine than many other metals. It breaks easily, allowing CNC machine operators to quickly and accurately manufacture complex parts.
②High corrosion resistance
Aluminum forms a thin, hard oxide film (aluminum oxide) when exposed to air or other oxidants. This oxide makes aluminum corrosion-resistant and prevents chemical damage.
③High strength-to-weight ratio
Due to its high strength, aluminum is very light. Therefore, in applications that require lightweight materials, you can make aluminum parts thicker and stronger while still reducing weight.
④Recyclability
Aluminum is highly recyclable, making it ideal for companies looking to reduce the problem of material waste in CNC machining.
⑤Customized surface treatment
Aluminum offers a wide range of surface treatment options, including anodizing and painting, to give your parts a perfect customized look.
2) Here are the disadvantages of aluminum for CNC machining:
①Difficulty in machining
Aluminum is difficult to machine due to its relatively low melting point, and its oxide coating can sometimes damage tools.
②Cost
The energy costs involved in machining aluminum parts are high, so they are more expensive.
2.Comparison of 7 Aluminum Grades for CNC Machining
The table lists seven common aluminum grades and their properties and uses.
3.Is aluminum the right choice for your project?
You may already be aware that aluminum has several desirable properties and is easily machined with CNC machines. But is aluminum the right choice for your product design project? If you are looking for a readily available metal with a high strength-to-weight ratio and good machinability, aluminum may be the right choice for your project. Additionally, if your part or assembly will be exposed to moisture, you should choose aluminum because aluminum alloys are generally corrosion-resistant. But even if you use aluminum in your project, you will still need a high level of CNC machining expertise to manufacture the part accurately and precisely.