A General Introduction to Stainless Steel Turned Parts
Stainless steel turned parts are made from metal that is formed using a lathe. Lathes can cut metal into different shapes, ensuring that your stainless steel turned parts meet your specifications.
Here are some examples of different types of stainless steel turned parts:
1.Different Types of Stainless Steel Turned Parts
1) Axles
Axles are used to connect moving parts together, such as gears and pulleys. They can also be used as axles or shafts that rotate freely in their sockets.
Axles come in two main sizes: round and square. Round axles have a circular cross-section, while square axles have an octagonal cross-section with flat sides and rounded corners.
2) Bolts
A bolt is a threaded fastener used to fasten objects together by passing the bolt through a hole drilled in one object and then screwing it into another object using a nut on the other side of the hole.
3) Screws
Screws are also threaded fasteners, but unlike bolts, screws can be used without a nut. The tip of a screw is tapered to help it grip the object being tightened, and is often used to connect objects together.
2.Stainless Steel Turned Parts Process
Stainless steel turned parts are used in a variety of industries and applications. From automotive parts to medical devices, these parts have a wide range of applications. The manufacturing process is fairly simple but requires some specialized equipment and a well-trained workforce.
Stainless steel turning is similar to other metal turning processes in that the material is machined on a lathe using cutting tools. However, the tool tips vary depending on the hardness of the metal being cut.
The first step in turning a stainless steel part is to rough out the part from solid bar stock using a roughing end mill or fly cutter (depending on the size and complexity of the part).
Once this is done, it is finished using a finishing end mill, making sure that no burrs are left before finishing. Depending on the requirements of the part, a center drill may also be used.
Once the part is machined, it is transferred to a CNC lathe for any final finishing that may be required before shipping.
3.5 Reasons to Use Stainless Steel Precision Turned Parts
1) Increased Production Efficiency
Technologically advanced machines can run at top speeds, reaching maximum efficiency in a fraction of the time. Since the time required is significantly reduced, there is no need to hire additional employees.
2) No Human Error
Since human effort is involved in the production process, human error is expected. Such errors can cause huge losses. Unlike humans, machines do not make mistakes.
The machines are configured in such a way that it enables them to achieve the desired functions. Therefore, many companies are now using precision engineering machinery. As mentioned above, there is no risk of errors once the machine is used. It will guarantee the precision of the product.
3) Saving Energy Costs
Industries such as aerospace, oil and gas belong to CNC engineering companies, which are suspected of having high energy costs. These high costs are incurred due to the manufacturing of important components. All these costs can be controlled with the help of precision engineering.
Precision turned parts play a major role when it comes to saving energy prices. In fact, companies can produce at a higher level and with greater efficiency.
4) Reduction in Material Waste
It is known that industries that do not use precision turned parts end up losing a lot of material. Precision systems guarantee excellent production quality while reducing material losses.
Such parts have proven to be very beneficial to companies because the raw materials are used effectively. Moreover, the efficient use of raw materials saves a lot of money.
5) User-friendly and safe
The operator using these components does not need to go near any cutting tools. Therefore, the chances of accidents occurring in workplaces using these SS precision turned parts are very low.
These machines are safe and simple to operate and can be used without much difficulty. The software used in the equipment can be updated whenever the need arises.
4.Uses of Stainless Steel Turned Parts
Stainless steel turned parts can be used for a variety of purposes, including:
1) Medical Devices
Stainless steel turned parts are often used in medical devices such as surgical instruments, stents, catheters, and other devices. These products are designed to be sterilizable and are ideal for use in hospitals and other medical facilities.
2) Chemical Products
Stainless steel is also used in the production of chemical products such as tanks and barrels for storing chemicals or liquids. It is also used in distillation towers where chemicals are processed at high temperatures and pressures through heat transfer methods.
3) Food Processing Equipment
Stainless steel is often used in the production of various food processing equipment such as blenders, mixers, and other utensils for handling food. In addition, stainless steel can also be used in dishwashers and washing machines as it can withstand harsh cleaning chemicals and will not corrode or rust over time.
4) Industrial Machinery
In industrial machinery, stainless steel is used to produce parts that are exposed to harsh environments. These parts include conveyors, hoppers, screws, and mixing equipment that are often in contact with water and cleaning chemicals.
5) Household Appliances
Stainless steel is used in household appliances around the world, including refrigerators and stoves, because it does not rust or corrode when exposed to water. In addition, stainless steel is easy to clean and has strong corrosion resistance.
5.What tools are used for stainless steel turning?
The most common tools used for stainless steel turning are the same tools used for other metals.
- Lathe: If you want to turn stainless steel parts, you need a lathe. A lathe is a machine that can rotate a workpiece and allow you to cut it using a tool called a cutting tool (also called a “tool”).
- Cutting Tools: There are several types of cutting tools – such as end mills, drills, and taps – but the main thing they have in common is that they are all made of hardened steel, so they can cut metal without becoming dull or breaking.
- Clamps: Clamps hold the workpiece in place while the lathe is working. They also help guide the parts so that the operator and the tool can easily access them.
- Lubricants: Lubricants are used between the cutting tool and the workpiece to reduce friction and ensure smooth operation of the machinery. This helps in extending the tool life and prevents fouling or galling (two surfaces sticking together).
- Milling cutters: Milling cutters are special types of cutting tools made for milling machines and used in manufacturing. End mills, drills, and taps are just some examples of these cutters. They are made of hardened steel and thus can cut metals effectively without breaking or becoming dull easily.
6.Our Stainless Steel Turned Parts Capabilities
At Xavier, we offer stainless steel components that are made of high-quality materials and are tested on various parameters before being delivered to our clients. We are one of the leading suppliers of CNC machined parts and components and have expertise in delivering high-quality products.
The stainless steel turned parts we offer are known for their high efficiency and easy maintenance, which makes them very durable. Our team of experienced professionals keeps a close eye on the production process to ensure that all the products produced are up to standard.
So, if you are looking for a reliable and trustworthy partner to outsource your CNC machining needs, then Xavier is the right choice for you.