Introduction to Diamond Milling Technology Types

Various techniques for diamond milling have been developed and refined, depending on the application, the nature of the workpiece, and the desired outcome.

1.Single Point Diamond Turning (SPDT)

Single Point Diamond Turning is a technique used primarily for precision machining of non-ferrous materials. SPDT is suitable for creating optical quality surfaces.

Applications: Optical lenses, mirrors, and infrared systems.

Advantages: Produces ultra-smooth surfaces, ideal for complex designs.

2.Diamond Fly Cutting

This technique uses a single point diamond tool, but is primarily used to machine flat surfaces. The diamond tool skims across the surface to provide a perfect finish.

Applications: Precision planes, prisms, and mirrors.

Advantages: Provides extremely tight tolerances and a high quality surface finish.

3.Diamond Drilling

This method uses the extreme hardness of diamond and is used to drill ultra-hard materials that cannot be machined by conventional drills.

Applications: Gemstones, ceramics, and certain aerospace materials.

Advantages: Precision drilling with minimal tool wear.

4.Diamond Grinding

Diamond grinding uses the hardness of diamond to grind, shape, and smooth surfaces.

Applications: Fine ceramics, glass and hard metals.

Advantages: Delicate finishes and workmanship for complex, delicate pieces.

5.Diamond end milling

Here, a rotating multi-tooth tool is used. The process involves a mix of drilling and peripheral cutting.

Applications: Deep cavities, complex shapes and contours in hard materials.

Advantages: Rapid material removal and versatility in design capabilities.